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RD-4060 DIE CUTTERS

The RD 4060 die-cutters are specially designed for the digital printer.
A proven technology based on our long-term experience in this field. Through the years the concept was further developed resulting in the modular design. A hand fed version for those who just enter the die cutting market. The hand fed table can be replaced in a later stage by a small pile feeder or for high volume jobs with an adjustable alignment belt.
The die cutting section can be equipped with 2 or 3 cylinders, according the requirement
The output is modular as well ranging from a simple jogging table, simple stripping and blanking device or for high volume the full option unit that strips, blow out waste and shingle on the delivery belt with a high pile delivery if desired.

ADVANTAGES

  • No skilled operator required
  • Professional cutting and creasing results
  • Operating errors virtually eliminated by fixed cutting gap
  • Save to operate
  • Very fast set up time, maximum 3 minutes for the die cutting section
  • Low waste max. 5 sheets
  • Long life cycle of dies
  • Low tooling costs
  • Print mark register standard
  • Modular, adaptable construction
  • No tool operation
  • Ergonomic positioned control panel
  • Solid construction
  • Maintenance free

TECHNICAL SPECIFICATIONS

Max. sheet size in mm 600 x 400 mm
Min. sheet size in mm 220 x 220 mm
Min. paperweight in gr/m2 115 gr/m2, lower weights possible with adaptations
Max thickness substrate in mm 0,6 mm
Feeder manual or pile
Stack height in mm 600
Standard Die thickness 0,8 mm
Circumferential register 360
Max. Speed in sheets/hour 6000
Type of cut Entire cut and/or kiss cut
Type of anvil hardened steel for die cutting only and/or magnetic for cutting and creasing
Front and side lay offset reference sides are respected

DESCRIPTION IN DETAIL

The machines do not require special operator skills and can be operated after a short training, explaining the functions. Flexible dies mounted on a magnetic cylinder running against an anvil cylinder with a fixed gap assure perfect cutting.
The fixed cutting gap avoids operator errors that might damage the flexible die.
Ergonomic design combined with reliability offers fast make ready with virtually no waste.

Creasing jobs require a counter line; this counter line can be fixed to the anvil cylinder with double-sided adhesive tape. This however is very time consuming and therefore It is possible to replace the standard anvil cylinder by a magnetic cylinder for frequent creasing job changes. In this case 2 flexible dies are used, the top die with the cutting lines and male creasing lines and the bottom die with the anvil lines and the female counter creasing lines.

A 3-cylinder version with 2 counter cylinders, a standard hardened anvil and a magnetic counter cylinder mounted in a carousel is available for those who frequently change between cutting jobs only and creasing jobs. The counter cylinders can be changed automatically.

MODULES AVAILABLE

  • Manual feeder table for very short run
  • Pile feeder for longer runs
  • Alignment belt for very accurate side alignment
  • Print mark register for highest quality demands standard
  • Delivery table for short run
  • Automatic waste stripper for highest yield and quality
  • High pile delivery for the bigger volumes